Ngabe umshini wepulasitiki uwuthuthukisa kanjani ukusebenza kahle kwezinto ezibonakalayo?

A Umshini wepulasitiki u-pulhizerIngabe uhlelo olunembile olunembile lwe-Mechameed ukuguqula izinto zepulasitiki - njenge-PVC, PE, LDPE, HDPE, PP, i-EVA, PET-PEPA, PETPAITE FAMEDS OKUFANELEKILE NGOKUXHUMANA NABAMAHHALA. Umsebenzi wayo oyisisekelo ulele ekuletheni ubuwula bokukhishwa okungaguquki, okuzinzile okuzinzile, kanye nokulawulwa okuthembekile okushisayo ukuze ulondoloze ikhwalithi ye-polymer ngesikhathi sokuncishiswa kosayizi.

Ukubuka konke kwePullizer Machine Technology

Umshini we-pulvizer wepulasitiki usebenza ngokuhlanganiswa kokugaya okunesivinini esiphakeme, ukuthutha komoya, kanye nokuphathwa kokushisa okunembile. Inhloso ukunciphisa isikhafu seplastiki noma ama-pellets e-vorgin abe ama-Uniform Micro-powders angavuselelwa ukuze akhishwe imigqa yokukhiqiza ngaphandle kokuyekethisa ubuqotho bezokukhiqiza ngaphandle kokuyekethisa ubuqotho bezinto ezibonakalayo. Izinhlelo zanamuhla zakhiwe ngezilawuli ezizenzakalelayo, izakhiwo ezithuthukile zokupholisa, kanye nama-disc aqinile wokugaya noma ama-mill avumela imijikelezo emide yokusebenza nokusebenza okuzinzile ngaphansi komthwalo oqhubekayo.

Le mishini isetshenziswa kabanzi kwizimboni ezinjengokwenziwa kwamapayipi, amafilimu kanye nokucutshungulwa kweshidi, ucingo kanye nokufakwa kwekhebula, okuqinile kokubumba kwepulasitiki, kanye nezinsizakalo zokuphinda usebenzise kabusha lapho kudingeka khona i-powder. Ingqikithi ephakathi kwale ndatshana igxile ekutheni izinhlelo ezinjalo zisekela kanjani ukudlula, ukuvumelana, kanye nokwenza okusebenzayo ezimeni ezahlukahlukene zezimboni.

Ukubonisa amandla obuchwepheshe, itafula elilandelayo lifingqa amapharamitha abamele atholakala kakhulu emishini yepulasitiki ephezulu yePulizer.

Amapharamitha asemqoka wezobuchwepheshe

Lawa mapharamitha adala uhlaka lobuchwepheshe lokuhlola ukusebenza nokunquma ukuthi umshini othile uqondanisa nezidingo zezimboni ezihlobene nokuphathwa okunembile nokusebenza kahle.

Imishini yepulasitiki yepulasitiki ihlelela kanjani ukucubungula kwezimboni

Ukusebenza kahle komshini we-pultizer wepulasitiki osuselwa kwizinto zayo ezihleliwe: Isakhiwo se-Disc, ukuphathwa kwe-thermal, ukuqina okuphakelayo, nokulawula uthuli. Ukuqonda ukuthi ngamunye kunomthelela ekuhlelweni kokugeleza komsebenzi kubalulekile ekukhetheni imishini elungele umthamo ophakeme, ukukhiqizwa okubucayi kwekhwalithi.

Indlela yokugaya kanye nokungaguquguquki kwezinhlayiyana

Ama-disc wokugaya anenjinizo yokugunda okufanayo nokulawulwa kokushisa okulawulwayo. Ijubane labo, ijubane lokujikeleza, futhi ukwelashwa okungaphezulu kuthinta ubuwula kanye nokuvumelana okuguquguqukayo. Izinto ezifana ne-PVC zidinga ukulinganisa okucophelela okushisayo ngoba ukushisa ngokweqile kungadala ukushiswa noma ukucekelwa phansi; Ngakho-ke, ukuhlukaniswa kwe-disc olungiselelwe kahle nokupholisa kuyadingeka ukuze ugcine izici ze-polymer.

Ngesikhathi sokusebenza, impahla yondliwa egumbini futhi incishiswe yimithelela elandelanayo, ukungqubuzana, kanye nokusika kuze kube yilapho izinhlayiya zidlula esikrinini esinelisekile. I-powder ephumayo kufanele ibonise:

• ukusatshalaliswa okufanayo ukuze kuqinisekiswe ukuhambisana nokukhishwa noma ukubumba,

• ukulimala okuncane okushisayo ukuze ulondoloze ama-resin proceties,

• Ukuziphatha okucatshangelwa okucatshangelwe kokusebenza okuphansi.

Ukusatshalaliswa kwezinhlayiya ezizinzile kwenza ukukhiqizwa kabusha kwezinto ezisetshenziswe kabusha ngaphandle kokuyekethisa ikhwalithi yomkhiqizo.

Ukusebenza kahle nokuphathwa kwamandla

Imishini ephezulu kakhulu ithembela kuma-motors asebenzayo, izinto ezilinganiselayo ezijikelezayo, nezinhlelo ezenzakalelayo zokondla. Injongo ukunciphisa imfucuza yamandla ngenkathi kugcinwa kudla okuphezulu. Izinhlelo ezisebenzayo zokupholisa zivimbela ukuqongelela ukushisa ngokweqile, ukunciphisa ingozi yokuphumula noma ukulungiswa.

Izilawuli ezenzakalelayo, njengezinhlelo ze-PLC, zenze ngcono ukuhamba komsebenzi ngokunika amandla opharetha ukuthi aqaphe:

• isivinini sokugaya,

• lokushisa,

• Ukudlidliza,

• Ukudla Ukungaguquguquki,

• Gqoka isimo sama-disc.

Ukuqapha okunjalo kusekela ukulungiswa okuvimbelayo, kukhulisa isikhathi sesikhathi, futhi kwandise impilo yezakhi zomshini.

Ukuhambisana kwezinto eziningi zezimboni

Imishini ye-Pullerizer yepulasitiki iye yathuthukiswa ukuphatha iphothifoliyo ehlukahlukene yamapulasitiki. Ukuthi ukucubungula amafilimu amaphampu we-RIGID PVC, amafilimu athambile e-LDPE, noma izingxenye ze-PP ezinomthelela ophakeme, abakhiqizi bezinguquko zomshini bakwazi ukusebenzisa kabusha isikhafu sokukhiqiza noma ukuphinda usebenzise kabusha izinto zangaphandle.

Lokhu kuhambisana kunomthelela ku:

• kuncishiswe izindleko ezibonakalayo ezibonakalayo,

• Ukuqina okuthuthukile,

• Ukulungiswa kokusungula ukuphathwa.

Ukulawula uthuli, ukuphepha, kanye nokuhambisana nemvelo

Uhlelo oluphelele lubandakanya abahlukanisi be-cyclone, abalandeli be-cyclone, kanye namayunithi wokuhlunga we-bag ukunciphisa izinhlayiya zomoya, ukuvikela abasebenzi, futhi kugcinwe inhlanzeko. Ukuqoqwa kothuli okusebenzayo kunciphisa ukulahleka kwempuphu, ukuqinisekisa ukuthi cishe zonke izinto zokwakha ezisetshenzisiwe zitholakele ukusetshenziswa kabusha.

Izinhlelo ezinjalo ziya ngokuya zibaluleke kakhulu ezindaweni zokukhiqiza lapho izilawuli zezemvelo kanye namazinga okulandela umnikelo olawulayo ayaqhubeka nokuvela.

Ungawukhetha Kanjani Umshini We-Pul Vitizer olungile wokuhamba komsebenzi wezimboni

Ukukhetha uhlelo olufanele kudinga ukuhlolwa okuphathelene nendlela yezidingo zenqubo, izici ezibonakalayo, kanye nezingqinamba zokusebenza. Lesi sigaba sichaza ukucatshangelwa okubalulekile ukuthi abakhiqizi bahlola ngesikhathi sokuthengwa kwempahla.

Hlaziya izidingo ezibonakalayo

Izinto ezahlukene zibonisa amaphuzu ahlukahlukene ancibilikayo, ubulukhuni, kanye nokuzwela okushisayo. Ngokwesibonelo:

• I-PVC idinga ukupholisa okunembile nokulawulwa okulawulwayo ukuvikela ukuguquguquka.

• I-PE ne-PP idinga amandla aphezulu umthelela ngenxa yobulukhuni kanye nokukhohlisa.

• I-PET idinga usayizi wezinhlayiyana ezinhle zokuhlanganiswa okusebenzayo ekuhlanganiseni.

Ukuqonda lezi eziguquguqukayo kusiza ukunquma ukwakheka okuhle kwe-disc, uhlobo lokupholisa, kanye nomthamo wezimoto.

Hlaziya ubuwula bokuphuma okufiselekayo

Ukucaciswa kokukhiqizwa kuchaza ubuciko be-powp okusekelwe kwizicelo ezihlosiwe. Ukuvuselelwa kwamafilimu kungadinga i-coarler powder, ngenkathi ukubumba okujikelezayo kuvame ukudinga amahle, izinhlayiya ezifanayo. Ukuguquguquka kusayizi we-mesh kwenza umshini wokuvumelanisa nezidingo ezahlukahlukene zokukhiqiza kanye namazinga ezimboni.

Thola amandla aphezulu wesilinganiso sokukhiqiza

Ukusebenza okuncane kungadinga amasistimu ku-100-300 kg / h range, kanti izitshalo ezinkulu zezimboni zivame ukudinga izinhlelo ezikwazi ukwedlula i-1000 kg / h. Ukukhetha umthamo ofanele kuvimbela ukulayisha ngokweqile kwemishini emincane futhi kuvikeleke izindleko ezingadingekile zemali kwimishini eyeqile.

Phakamisa ukuqina nokuqina kwesondlo

I-pultizer eqinile kufanele ifake:

• Ama-disc ensimbi alukhuni,

• Ama-liners angenakuvinjwa,

• izimbotshana ezinzile,

• izindawo ezifinyelelekayo zesevisi.

Ukulungiswa kwesondlo kunciphisa isikhathi sokuphumula futhi kwandisa ukuqhubeka kokusebenza, ikakhulukazi ezindaweni ezisebenzisa amashifu amaningi.

Cabanga ngezinga le-automation kanye nezidingo zokuhlanganisa

Izinsiza ezinemigqa yokukhiqiza ehlanganisiwe zihlomula emishini ezenzakalelayo esebenza ngokugcwele ezixhuma amayunithi okudla, ama-silos, ama-conveyors, nezinhlelo ze-ERP. I-automation isekela:

• Ukugcwala okuzinzile,

• Ikhwalithi ye-powder engaguquki,

• Izidingo Zomsebenzi Ezincishisiwe,

• idatha yokukhiqiza elandelwayo.

Lokhu kuqondanisa nezitayela zokukhiqiza zesimanje eziya ngokuqonda, imisebenzi eqhutshwa idatha.

I-FAQ: Imibuzo ejwayelekile ngemishini yepulasitiki ye-pulverizer

Q1: Ngabe ukulawula okushisa kuthonya kanjani ikhwalithi ye-powder ngesikhathi sepulasitiki?
A1:Ukulawulwa kokushisa kuvimbela ukucekelwa phansi kwe-polymer ngesikhathi sokugaya. Ukushisa ngokweqile kubangela ukuguquguquka, ukuncibilika, isizukulwane sephunga, noma ukuwohloka kwamangqamuzana. Izinhlelo ezisebenzayo zokupholisa zigcina ubuqotho bezinto ezibonakalayo ngokuzinzisa lokushisa le-shear ngaphakathi kwamabanga afanele, uqinisekise usayizi ofanele wezinhlayiya, ukugeleza okuhle kwe-resin, kanye nokuziphatha okuthembekile kwe-Downstream.

Q2: Kufanele kuhlolwe kangaki ama-disc noma afakwe esikhundleni emshinini we-pulvizer wepulasitiki?
A2:Imvamisa yokuhlola incike ekuthayisheni komsebenzi, ukulukhuni ezibonakalayo, kanye namahora okusebenza. Imvamisa, ama-disc ezindaweni zezimboni kufanele ahlolwe masonto onke ukuze agqoke, ukunemba okuhlukanisayo, nobuqotho bendawo. Izikhathi zokufaka okunye ziyehlukahluka kusuka ezinyangeni ezimbalwa kuya ngaphezulu konyaka, kuya ngokuqina kokusebenzisa. Uhlelo lokulondolozwa kokuvimbela luqinisekisa ukusebenza okuzinzile, kunciphisa ukudlidliza, kanye nokuthola imali ephelele yokuphila kwemishini.

Indima Emasu yemishini yePullizer yepulasitiki ekukhiqizweni okuzayo

Ama-Shifts ekukhiqizeni komhlaba wonke agcizelela ukusebenza kahle, okuvaliwe-loop ukwenziwa kabusha, nokusetshenziswa okwenziwe kahle kwemfucuza yezimboni. Imishini yepulasitiki ye-pultizer inikela kulezi zindlela ngokuvumela ukuphendulwa kwezinto ezibonakalayo, ukunciphisa ukuthembela ezintweni zokwenziwa kwangaphandle, kanye nokwenza lula amasu ahlanganisiwe.

Ukuhlanganiswa namafektri smart

Njengoba amasistimu wezimboni avela ekukhiqizweni kwengqondo, ama-pulverizers aqala ukusebenza ngaphakathi kokuzenzakalelayo, ukukhiqizwa kwenzwa ukukhiqizwa kwemvelo. Izici zifaka:

• Ukuqashwa kwedijithali kwe-disc ukugqoka,

• Izaziso zokuqagela zokubikezela,

• Ukudla okuzenzakalelayo nokukhipha,

• I-Real-time control control poiceback loops.

Amakhono anjalo asekela ukukhiqiza okwengeziwe kwemisebenzi yokukhiqiza kanye nokulandela okuthuthukile.

Ingcindezi eyandayo yezidingo zokuphinda zisebenze kabusha

Imithetho yezemvelo kanye nezinhlelo zokusimandla iDrayivu yokushayela imishini enobungane. Ama-pulverizers anika amandla:

• Ukuphindiselwa okusebenzayo kwemifudlana ye-scrap,

• kuncishiswe izindleko zokulahla imfucuza,

• Ukusetshenziswa kwezinsiza kuthuthukisiwe emijikelezweni yokukhiqiza.

Lawa makhono axhasa amasu abanzi wokuqina wokuqina kanye nezinhloso zokuvuselelwa kabusha kwezifunda.

Indima Ekuthuthukisweni Kwezinto Ezibonakalayo Ephezulu

Amathayili amahle epulasitiki aqakathekile kuzinhlelo zokusebenza ezinjengokuthi:

• Ukubumba okujikelezayo,

• ukumboza kanye nokwelashwa komhlaba,

• ukukhiqizwa kwe-masterbatch,

• ubuchwepheshe obuhlanganisiwe kampompi.

Le mishini ivumela onjiniyela ukuthi bahlole ubukhulu be-powder, ukufana kwezinhlayiyana, kanye nokuhlanganiswa kwezinto zokuhlangabezana nezidingo zobuchwepheshe ezithuthukile.

Umshini we-pultizer wepulasitiki uyimpahla esesisekelo yemisebenzi yezimboni edinga ukucubungula i-powder eqondile, ikhwalithi eguqukayo, namandla aphezulu wokuphinda usebenzise kabusha. Izindlela zalo, amapharamitha wezobuchwepheshe, nokuguquguquka kwezinguquko ezigabeni ze-resin amaningi kwenza kube yingxenye ebucayi ekuhambeni komsebenzi wanamuhla. Ukuqonda ukuthi le mishini yabenza kanjani i-acction, qinisekisa ukuqina okushisayo, kanye nokusekelwa kwezidingo ezihlukene zokukhiqiza kubalulekile ezinhlanganweni ezihlose ukukhuphula ukusebenza kwezinsizakusebenza futhi zithuthukise ukusebenza kwezinsizakusebenza.

KangjuInikeza izixazululo zobunjiniyela ezenzelwe ukuletha ukusebenza kwezinzile, ukuqina isikhathi eside, nokusebenza kwe-powder elungile kwezidingo ezahlukahlukene zezimboni. Ukucaciswa okunemininingwane, ukuqondiswa kokucushwa, noma ukusekelwa kokuthengwa kwempahla,Xhumana nathiUkuxoxa ngezixazululo ezihambisana nemvelo yakho yokukhiqiza.